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Here are all the facts, experiences, techniques and media/links we have on:
Casting
SAFETY NOTICE
Many expert recommend against making plaster casts of sensitive body parts. However, if you do, SHAVE. AND USE LOTS OF VASELINE. Mike and Zeron explain how to make a mold of one's testicles. http://www.open2.net/healtheducation/body_mind/cast_yourself.html Frankly, this seems like one of the most detailed explanations I've found, so I would advise following this.
A process by which a liquid material is usually poured into a mold,
which contains a hollow cavity of the desired shape, and then allowed
to solidify. The solidified part is also known as a casting, which is
ejected or broken out of the mold to complete the process. Can be used to make truly unique toys.
RESOURCES | LINKS
A kit to make your dick a vibrator, a candle, or a delicious chocolate treat. Fun for the whole family. http://www.open2.net/healtheducation/body_mind/cast_yourself.html